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| Customization: | Available |
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| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
| Die Casting Method: | Precision Die Casting |
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China OEM/ODM Custom High Quality Aluminum Die Casting
Aluminum die casting is a precision casting process that involves injecting molten aluminum alloy into a precision metal mold under high pressure and high speed, followed by rapid cooling and solidification to form castings. Its core advantage lies in the efficient mass production of complex thin-walled aluminum components, making it widely used in the automotive, electronics, home appliance, and other industries.
Advantages of Aluminum Die Casting:
The core advantages of aluminum die casting are concentrated in four dimensions: production efficiency, product precision, performance, and cost control, which can be specifically divided into the following categories:
1.High-efficiency mass production, suitable for large-scale production needs.
2.High precision and superior surface quality, reducing post-processing procedures.
3.Capable of forming complex structures with strong design flexibility.
4.Excellent casting performance, balancing lightweight and strength.
5.Controllable comprehensive cost with high cost-effectiveness.
1.Automotive Industry
Engine blocks, gearbox housings, steering knuckles, battery trays for new energy vehicles, motor casings, etc. It contributes to vehicle light weighting and energy conservation.
2.Electronics & Home Appliances
Mobile phone middle frames, laptop housings, heat sinks, structural components of home appliances, which balance precision and heat dissipation requirements.
3.Aerospace & Industrial Sectors
UAV components, instrument housings, hydraulic valve bodies, etc., meeting the requirements of high strength and lightweight design.
| Test Equipment | |
| Direct-Reading Spectrometer | Coated Sand Sample Making Machine |
| Coordinate Measuring Machine | Tension Tester |
| X-Ray Tester | Impact Test Machine |
| Impact Tester | Surface Roughness Tester |
| Gas Tester | Coating Thickness Gauge |
| Metallographic Microscope | Hardness Test Machine |
| Ultrasonic Flaw Detector | Electromagnetic vibration sand sifter |
| Digital Hydraulic Universal Tester | Salt Spray Testing Machine |
| Stylus Profilter | Pressure Testing Machine |
| Video Measurement Machine | |
Qingdao Compass Hardware Co., Ltd. is a 15 more years experienced provider for OEM industrial products and service, based in Harbor city - Qingdao. Years of experience in manufacturing and exporting high end products enables us to offer a wide range of different products. Through comprehensive one-stop professional solutions, from product design and development, mold manufacturing, product casting, , deep processing, surface treatment to delivery, Compass can provide customers with high value-added quality products and services. The entire processing range is consisting of die casting, lost wax casting, sand casting, CNC, milling, stamping, laser cutting, welding, surface treatment, etc.
We have full-automatic die casting machines from 88T to 1250T and 120 sets precision CNC machining centers, including OKUMA, DOOSAN and TSUGAMI. With the testing equipmentS including three coordinate, X-ray flaw detector, salt spray testing machine, metalloscope, pressure testing machining, hardness tester and all kinds of gauges, we always adhere to the principle "Quality is second to none".
The application of our products covers auto & motorcycle & bicycle parts, Railway, value and pump industry, engineering parts, mechanical parts, mining parts, marine industry parts, medical appliances, household appliances, lighting accessories, agriculture equipment, furniture and so on.
With the management idea of honesty, practicability and innovation, what we keep to each partner is fast delivery, steady quality and reliable after-sale service. With customers more than 30 countries like United States, Canada, Germany, Italy, Compass always welcome your customized products.
Q1: How fast can we get the new samples?
A1: Usually 4-6 weeks after drawing approval. Samples will be delivered by FedEx/DHL/UPS.
Q2: What kind of surface can be supplied after casting?
A2: Shot Blasting, polishing, anodizing, nickel plating, E-coating, Powder coating, electroplating, passivation, etc., according to needs.
Q3: What kind of drawing format is acceptable?
A3:.jpg/.pdf/.dxf/.dwg/.igs./.stp/.step/.cad/.gis/.x_t
Q4: What's the lead time for order production?
A4: Usually it takes 15-30days according to different designs with different surface treatment.
Q5: How to prevent porosity in die cast parts?
A5: Solutions include:Optimizing mold venting design/ Degassing molten metal (using rotary degassers)/ Adjusting injection speed/pressure parameters
Q6: Key design rules for die casting?
A6: Critical guidelines: Uniform wall thickness (2.5-4mm recommended)/ Avoid sharp corners (minimum radius ≥0.5mm)/ Include draft angles (1°-3° standard).
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